Low cement castable has the characteristics of high density, low porosity, high strength, low wear, thermal shock resistance and corrosion resistance. It is mainly suitable for metallurgy, electric power, petroleum, chemical industry and various silicate kilns, such as refining outside the furnace Some components of the device, the outer refining bag cover, the electric furnace top lining body, the heating furnace soaking furnace lining, the annealing furnace lining, the tundish lining, the tapping groove, the high temperature burner and the blast furnace tapping groove cover, the hot metal ladle Lining, etc.
1. Precautions before opening the furnace
The intermediate frequency electric furnace must be checked for electrical equipment, water cooling system, inductor copper pipes, etc. before the furnace is opened. The furnace can only be opened when these equipments are in good condition to ensure the safety of heat treatment. Personnel who are specially responsible for power transmission and furnace opening, and the responsible personnel shall not leave their posts without authorization, and the external conditions of the inductor and the crucible must be supervised during work to prevent someone from touching the inductor and cable after the power supply, affecting the operation of the intermediate frequency electric furnace. normal operation or a safety accident occurs.
2. Precautions after opening the furnace
After the intermediate frequency electric furnace is started, when charging, the charge should be checked to avoid mixing inflammable and explosive and other harmful substances. After the molten liquid is filled to the upper part, it is not allowed to add larger blocks; in order to avoid explosion accidents, it is necessary to ensure that the pouring site and the pit in front of the furnace are free of water and obstacles; and two people are required to cooperate when pouring. The remaining molten steel can only be poured at the designated location, and cannot be poured everywhere.
Low cement pouring physical and chemical indicators:
grade | corundum | Corundum-High Alumina | High aluminum | clay | |||
JK-90 | JK-80 | JK-70 | JK-60 | JK-50 | JK-40 | ||
chemical composition percentage | AL203 | greater than or equal to 90 | greater than or equal to 80 | greater than or equal to 70 | greater than or equal to 60 | greater than or equal to 50 | greater than or equal to 40 |
Bulk density | 110 degrees Celsius x16h | greater than or equal to 2.95 | greater than or equal to 2.75 | greater than or equal to 2.60 | greater than or equal to 2.50 | greater than or equal to 2.40 | greater than or equal to 2.30 |
Flexural strength | 110 degrees Celsius x16h | greater than or equal to 8 | greater than or equal to 7 | greater than or equal to 6 | greater than or equal to 6 | greater than or equal to 6 | greater than or equal to 6 |
WireChange | 110 degrees Celsius x16h | -0.1 | -0.1 | -0.1 | -0.1 | -0.1 | -0.1 |
Compressive strength | 110 degrees Celsius x16h | greater than or equal to 60 | greater than or equal to 45 | greater than or equal to 45 | greater than or equal to 40 | greater than or equal to 40 | greater than or equal to 4 |
Reference temperature in degrees Celsius | 1650-1700 | 1600 | 1500 | 1450 | 1400 | 1350 |